Service & Technology

Scale-up examples

Reaction system classification		Process	Applications
Ⅰ	Liquid (normal pressure)	Organic reactions	Ester reactions
Ⅱ	Liquid (pressurized, reduced pressure, high temperature, high viscosity)	Polymerization	Polymerization of polymers
		Solid-phase synthesis	Pharmaceuticals (peptides, nucleic acids, etc.)
		Polymer pyrolysis/ depolymerization	Chemical recycling of plastics
Ⅲ	Powder systems	Metal nanowires	silver nanowires
Ⅲ	Powder systems	Injection molding, press molding	Plastic molding, thermoplastic composite molding
Ⅳ	Gas systems	Gas-solid catalytic reactions	Petrochemical systems
Ⅴ	Drying/calcination	Continuous drying	Food, chemicals
		Freeze-drying	Food, pharmaceuticals, cosmetics, polymeric compounds, nanomaterials
		Roll-to-roll	Drying and sintering of fibers/films
		calcination	calcination of inorganic materials

Reaction system classification I Liquid systems (normal pressure)

MHz	434	915	2450	5800	10000
Organic reactions	△	△	○	–	–

Reactor size: 1250 L 600 (D) x 5,500 (H) horizontal cylinder
Maximum operating temperature: 125（℃）
Operating pressure (MPa): Normal pressure
Agitator: Horizontal multi-stage blades, variable rotation speed
Accessory equipment: –
Features: Continuous tank reactor
Irradiation by 10 different MW oscillators
Applications: Ester reactions

MHz	434	915	2450	5800	10000
Polymerization of polymers	△	○	○	△	–

Reactor size: <Vertical cylinder with jacket>990(D) x 1,700(H)
<Vertical cylinder with jacket>1,100(D) x 1,700(H)
Maximum operating temperature: 250（℃）
Operating pressure (MPa): Decompression/normal pressure
Mixer: Horizontal multi-stage blades Variable rotation speed
Special impeller, variable rotation speed
Accessory equipment: –
Features: Horizontal slow system reactor
Applications: Polymerization of polymers

MHz	434	915	2450	5800	10000
Solid-phase synthesis	–	△	○	△	–

Reactor size: <Vertical cylinder with jacket>30 L　550(D) x 565(H)
Max. operating temperature: 50〜80/80 (J)
Operating pressure (MPa): FV〜0.6/0.1(J)
Impeller: Paddle blades Variable rotation speed
Accessory equipment: Bottom filter plate
Shower nozzles for cleaning
Features: Pressure filtration possible
Separable top plate and bottom filtration section
Applications: ynthesis of pharmaceuticals (peptides, nucleic acids)

MHz	434	915	2450	5800	10000
Metal nanowires	–	△	○	△	–

MHz	434	915	2450	5800	10000
Injection molding, press molding	○	○	○	○	○

Reactor size: <Injection molding machine>
Platen dimensions: 660 mm x 610 mm
Max. clamping force: 100 tonf
Injection speed: 330 mm/s Max. injection pressure: 220 Mpa
Max. holding pressure: 200 Mpa Screw diameter: 32 mm<press forming>
Press dimensions: 300 mm x 300 mm
Press stroke: 140 mm Max. press pressure: 50 kgf
Temperature measuring points: (Bottom) 24 K thermocouples (Substrate surface) Thermographic camera
Max. operating temperature: –
Operating pressure (MPa): –
Agitator: –
Accessories: –
Features: Phase-controlled MW oscillator + antenna
Applications: Plastic molding, thermoplastic composite molding

Maximum operating temperature: 200（℃）
Operating pressure (MPa): Ordinary pressure
Features: Temperature distribution in the catalyst bed can be measured when irradiating the catalyst bed of a solid-gas reactor with microwaves.
Applications: Petrochemical systems

MHz	434	915	2450	5800	10000
Drying	△	○	○	△	△

Reactor size: 900(W) x 800(L) x 1,000(H)
Max. operating temperature: 250（℃）
Operating pressure (MPa): Normal pressure
Agitator: –
Accessories: Circulation blower 83 m3/min
Electric heater 100 kW
Features: Compatible with hot air heating and microwave heating
Two types of microwave oscillators can be used
Drying operation is possible by placing the drying object in a dedicated tray and fixing or moving it.
Applications: Foodstuffs, chemicals

MHz	434	915	2450	5800	10000
Freeze drying	○	○	○	○	○

Reactor size: 350 L 700(D) x 800(L) horizontal cylinder
Maximum operating temperature: -60（℃）
Operating pressure (MPa): 1Pa
Agitator: –
Accessories: Vacuum pump
Refrigeration trap (-80°C)
Features: Phase-controlled MW oscillator + antenna/waveguide type MW oscillator
MW irradiation antenna
Applications: Food, pharmaceuticals, cosmetics, polymer compounds, nanomaterials

MHz	434	915	2450	5800	10000
Roll to roll	△	○	○	–	–

Reactor size: 210(W) x 300(D) x 1,920(L)　210(W) x 300(D) x 1,470(L)
Max. operating temperature: 260（℃）
Operating pressure (MPa): Normal pressure
Agitator: –
Accessories: Circulation blower 38 m3/min x 2 units
Electric heaters 20 kW x 2 units, 5.8 kW x 2 units
Features: Compatible with hot air heating and microwave heating
Two microwave oscillators can be used
Equipped with unwinding and winding device (fiber, film-like material)
Applications: Drying and calcination of fibers and films, Calcination

MHz	434	915	2450	5800	10000
Calcination	△	○	○	△	△

Reactor size: Furnace interior 400 (W) x 400 (L) x 400 (H) Exterior 1,200 (W) x 1,200 (L) x 1,260 (H)
Max. operating temperature: 1400（℃）
Operating pressure (MPa): Normal pressure
Agitator: –
Accessories: –
Features: Two types of microwave oscillators can be used
Batch processing
Applications: calcination of inorganic materials