Service & Technology

Scale-up examples

Reaction system classification Process Applications
Liquid (normal pressure) Organic reactions Ester reactions
Liquid (pressurized, reduced pressure, high temperature, high viscosity) Polymerization Polymerization of polymers
Solid-phase synthesis Pharmaceuticals (peptides, nucleic acids, etc.)
Polymer pyrolysis/ depolymerization Chemical recycling of plastics
Powder systems Metal nanowires silver nanowires
Injection molding, press molding Plastic molding, thermoplastic composite molding
Gas systems Gas-solid catalytic reactions Petrochemical systems
Drying/calcination Continuous drying Food, chemicals
Freeze-drying Food, pharmaceuticals, cosmetics, polymeric compounds, nanomaterials
Roll-to-roll Drying and sintering of fibers/films
calcination calcination of inorganic materials

Reaction system classification I Liquid systems (normal pressure)

Organic reactions

MHz 434 915 2450 5800 10000
Organic reactions
Reactor size
1250 L 600 (D) x 5,500 (H) horizontal cylinder
Maximum operating temperature
125(℃)
Operating pressure (MPa)
Normal pressure
Agitator
Horizontal multi-stage blades, variable rotation speed
Accessory equipment
Features
Continuous tank reactor
Irradiation by 10 different MW oscillators
Applications
Ester reactions

Reaction system classification II Liquid systems (pressurized, reduced pressure, high temperature, high viscosity)

Polymerization of polymers

MHz 434 915 2450 5800 10000
Polymerization of polymers
Reactor size
<Vertical cylinder with jacket>990(D) x 1,700(H)
<Vertical cylinder with jacket>1,100(D) x 1,700(H)
Maximum operating temperature
250(℃)
Operating pressure (MPa)
Decompression/normal pressure
Mixer
Horizontal multi-stage blades Variable rotation speed
Special impeller, variable rotation speed
Accessory equipment
Features
Horizontal slow system reactor
Applications
Polymerization of polymers

Pharmaceutical synthesis (solid-phase synthesis)

MHz 434 915 2450 5800 10000
Solid-phase synthesis
Reactor size
<Vertical cylinder with jacket>30 L 550(D) x 565(H)
Max. operating temperature
50〜80/80 (J)
Operating pressure (MPa)
FV〜0.6/0.1(J)
Impeller
Paddle blades Variable rotation speed
Accessory equipment
Bottom filter plate
Shower nozzles for cleaning
Features
Pressure filtration possible
Separable top plate and bottom filtration section
Applications
ynthesis of pharmaceuticals (peptides, nucleic acids)

Polymer pyrolysis / depolymerization

Applications
Synthesis of pharmaceuticals (peptides, nucleic acids)

Reaction system classification III Powdered metal nanowires

MHz 434 915 2450 5800 10000
Metal nanowires
Reactor size
<Vertical cylinder with jacket>600 L 1,000(D) x 600(H)
Max. operating temperature
180/≧180(J)
Operating pressure (MPa)
Normal pressure
Agitator
Special impeller blades, variable rotation speed
Accessory equipment
Features
With dripping device
Applications
Silver nanowires

Injection molding

MHz 434 915 2450 5800 10000
Injection molding, press molding
Reactor size
<Injection molding machine>
Platen dimensions: 660 mm x 610 mm
Max. clamping force: 100 tonf
Injection speed: 330 mm/s Max. injection pressure: 220 Mpa
Max. holding pressure: 200 Mpa Screw diameter: 32 mm
<press forming>
Press dimensions: 300 mm x 300 mm
Press stroke: 140 mm Max. press pressure: 50 kgf
Temperature measuring points: (Bottom) 24 K thermocouples (Substrate surface) Thermographic camera
Max. operating temperature
Operating pressure (MPa)
Agitator
Accessories
Features
Phase-controlled MW oscillator + antenna
Applications
Plastic molding, thermoplastic composite molding

Reaction system classification IV Gas systems

Gas-solid catalytic reactions

Maximum operating temperature
200(℃)
Operating pressure (MPa)
Ordinary pressure
Features
Temperature distribution in the catalyst bed can be measured when irradiating the catalyst bed of a solid-gas reactor with microwaves.
Applications
Petrochemical systems

Reaction system classification V Drying / calcination drying

MHz 434 915 2450 5800 10000
Drying
Reactor size
900(W) x 800(L) x 1,000(H)
Max. operating temperature
250(℃)
Operating pressure (MPa)
Normal pressure
Agitator
Accessories
Circulation blower 83 m3/min
Electric heater 100 kW
Features
Compatible with hot air heating and microwave heating
Two types of microwave oscillators can be used
Drying operation is possible by placing the drying object in a dedicated tray and fixing or moving it.
Applications
Foodstuffs, chemicals

Freeze drying

MHz 434 915 2450 5800 10000
Freeze drying
Reactor size
350 L 700(D) x 800(L) horizontal cylinder
Maximum operating temperature
-60(℃)
Operating pressure (MPa)
1Pa
Agitator
Accessories
Vacuum pump
Refrigeration trap (-80°C)
Features
Phase-controlled MW oscillator + antenna/waveguide type MW oscillator
MW irradiation antenna
Applications
Food, pharmaceuticals, cosmetics, polymer compounds, nanomaterials

Roll to roll

MHz 434 915 2450 5800 10000
Roll to roll
Reactor size
210(W) x 300(D) x 1,920(L) 210(W) x 300(D) x 1,470(L)
Max. operating temperature
260(℃)
Operating pressure (MPa)
Normal pressure
Agitator
Accessories
Circulation blower 38 m3/min x 2 units
Electric heaters 20 kW x 2 units, 5.8 kW x 2 units
Features
Compatible with hot air heating and microwave heating
Two microwave oscillators can be used
Equipped with unwinding and winding device (fiber, film-like material)
Applications
Drying and calcination of fibers and films, Calcination

Calcination

MHz 434 915 2450 5800 10000
Calcination
Reactor size
Furnace interior 400 (W) x 400 (L) x 400 (H) Exterior 1,200 (W) x 1,200 (L) x 1,260 (H)
Max. operating temperature
1400(℃)
Operating pressure (MPa)
Normal pressure
Agitator
Accessories
Features
Two types of microwave oscillators can be used
Batch processing
Applications
calcination of inorganic materials